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Featuring Russ and SN 686

Top Performance & Comfort Mods for the PC-12

Pilatus Ownership / May 14, 2025

Top Performance & Comfort Mods for the PC-12

featuring russ and sn 686

The Pilatus PC-12 is a fantastic machine—world-renowned for its versatility and impressive performance. But for owners seeking that extra edge, several mods can elevate your flying experience.

After doing much research on the safest aircraft out there, our customer, Russ, bought serial number 686 from us in 2018. He uses his PC-12 for both business and personal travel, and is a pilot himself. With frequent trips to Minneapolis, Russ made some modifications that boost speed and performance of his PC-12.

He also made many improvements to the cosmetic condition of his legacy airframe. Over the course of two years, and in conjunction with annual inspections, serial number 686 has taken on new life, for a total downtime of about 7 months!

So, if you’re curious what upgrades might be worth the investment, here’s a rundown of six popular mods to consider—plus a look at what Russ has done to make his PC-12 stand out.

 

 

 

1. 5 or 7-blade propeller

cost: $90,000-$120,000

Upgrade to a five or seven-bladed propeller. This translates to better takeoff performance, a faster climb rate, and a quieter cabin. Reduced vibration also minimizes pilot fatigue on longer journeys.

These benefits come with the added advantage of lower operating costs due to repairable blades and the option for single-blade replacement. Russ opted for the 7-blade MT prop and says the climb performance is noticeably better—all the way up to FL200.

 

2. speed cowl

cost: $100,000

Significantly boost performance, climb rate and cruise speed. By improving airflow to the engine, it allows for more power at the same temperature, letting you reach cruising altitude faster and potentially achieve higher cruising speeds.

Russ added this mod early in his upgrade journey, and it paid off. He reports gaining over 25 knots of cruise speed and running 125 degrees cooler ITT at 98% power at 24,000 feet. “It’s probably my favorite mod,” he says.

 

3. Upgraded aviation panel (legacy aircraft)

Cost: $50,000-$400,000

Modernize your cockpit with a next-generation avionics suite from Garmin. This could include a fully integrated touchscreen system with advanced navigation, weather radar, and autopilot capabilities. Enhanced situational awareness and streamlined operation lead to safer and more efficient flights.

Legacy aircraft can get a serious tech facelift with Garmin glass cockpits. Russ completed his avionics upgrade at Fargo Jet Center, including Garmin autopilot and onboard phone/text capability.

 

4. Cabin mods

cost: $$$

Consider installing executive seating with increased legroom and recline options. Upgraded soundproofing materials further reduce noise, while an advanced air conditioning system ensures optimal cabin temperature control.

Custom interiors elevate both form and function. Russ installed LED lighting throughout the cabin–one of the easier upgrades that makes the cabin feel more modern and adds to functionality.

 

5. wifi/talk/text systems

cost: $10,000-$150,000

Stay connected during flight with a WiFi or Airtext system. The Gogo AVANCE L3 system provides affordable and reliable internet access, allowing passengers to stay productive or entertained throughout the journey. Installation is straightforward, making GoGo Wifi a perfect upgrade to enhance your PC-12’s capabilities. Airtext can be accessed with a portable box or fully integrated system.

 

6. Exterior paint

Cost: $85,000-$100,000

A nice paint job can increase an aircrafts resale value by making it look newer, well-maintained, and more attractive to potential buyers. It can also improve corrosion protection and fuel efficiency by reducing drag from a bumpy, uneven paint surface. “We did the paint job mid-way through the upgrades,” Russ says. “We kept it sharp but not too personal—makes it easier if I ever decide to sell.”

 

 

remember

All mods should be made by certified technicians using approved parts. Carefully weigh the cost-benefit ratio of each upgrade and ensure it aligns with your specific flying needs. Consulting with a specialist can help you determine the optimal mods for your PC-12. And you know, we’re here for that. 😉

 

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